[[ks:4124]]
 
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Table of Contents

Specs

2018-03-08: mcmaster has two units on the way. One sourced locally at auction, one being shipped eBay freight. The eBay unit is pretty complete, although cosmetically isn't as nice. The local unit is reasonably complete, but may be missing a few simple bits like the wedge.

2018-03-15: both units have arrive. FabExchange unit unfortunately in much worse condition than I thought based on the pictures. For example, the inside electronics have been stripped out, and really the unit is just mostly taped together and missing a lot of screws. Its also missing drive belts and misc other covers. Fortunately the eBay unit, although has some missing paint and a little rust, is otherwise in pretty good condition. Preliminary tests indicate that it likely works

2018-03-25: contacted K&S, was told: “K&S no longer offers any manual wire bonder products and has ceased all related support services. You may want to contact Sharon Siso (…@mpptools.com) from MPP.”

calibration notes

4124 adjustments
Clamp solenoid
    Section 6.1.5
    Reccomended: 100g force at 5 mil gap
    5 - 7 mil acceptable for 1-3 mil wire
    Must be changed when loading different size wire
    Use force gauge (scale?)
    Adjust force with nut on right
    Adjust distance with set screws on left
Bond force
    Section 6.1.6
    Use force gauge (scale)
Search height
    Section 6.1.8
    Set to 5 mil
    Adjust search dial while chessman held down
EFO electrode adjustment
    Section 6.1.11 
    Figure 3-8 on page 20 has items labeled
    EFO vertical
        1 mil wire => 30-30 mils below capillary
        Greater gap => smaller wire
    EFO horizontal
        4 mm to left of capillary tip
        Loosen solenoid clamping screw
    EFO overtravel
        50-60 mil beyond capillary tip
        Loosen solenoid ring set screws
Wire loading
    6.1.10
    First o-ring 3/8" from flared side of funnel

Connectors

P14

Label: TEST

Suspect has serial port somewhere on it

# Color Function Note
1 9.3.5
Set MOTOR switch ON and check for less than 6 Vdc
2
3
4 9.27.5 in Manual Z does not function properly
6.1.18.5 in 6.1.18 Z-LVDT ADJUSTMENT
+7.6 V Z up (“reset”)
–8.5 V Z down
5 9.3.4
With MOTOR switch OFF, rotate cam until LED 1 (RESET) lights up on logic
board. Check for 7 Vdc
6 9.3.2
18 V ptp, 2.5 kHz sine wave
7
8
9
10
11
12
13
14

mcmaster eBay

Initial checkout

  • Bonding cycle: okay. I hear it feeding wire, I see the clamp releasing, it goes though 1/2 (initial/finish) cycle, does a ball forming motion, etc
    • Tried both the mouse and lever
    • However, pulley band old / rigid and snapped after a little use. Need to replace
  • Heated plate: heats
  • EFO or w/e its called: flickering red power LED. I haven't tested EFO specifically, will have to see if its actually working once I get wire
  • Targeting light: turns on, but I'm not seeing a reticle. Maybe needs some adjustment
  • Goose neck illumination: seems to work
  • TODO
    • Order replacement pulley belt
    • Order (gold) wire (size?)
    • Investigate tip. Is it okay? Should I order spare/replacement?
    • Order spare bulbs?

mcmaster FabExchange

Resolution: scrap for other unit. Too many missing parts / things wrong to consider repair

ebay outback6 291094800318

Source: eBay seller outback6

ebay amsi 352246425950_ks4124

Workholder

Controllers

  • KTC-101-1: 115 VAC
  • KTC-101-2: 230 VAC

Belt repair

Belt broke shortly after I started using it due to it being old and what not

Measured:

  • 1/8” tube diameter
  • 8.5“ long ⇒ 2.8” OD
  • polyurethane

McMaster doesn't sell OD below 4“, so need to make one myself. I've ordered 1/8” material and will try to fit and join it. Suggestion is to fit it on the machine to length, then cut to allow for 10% stretching (ie cut 10% off).

Wire

wire

Capillary

http://www.topline.tv/Bonding_Capillary.html

Vendors:

  • Gaiser / CoorsTek
    • 5 Gaiser Wire Bonder Capillary Fine Pitch 1851-17-437GM
      • Ordered
  • Micro-Swiss, now Micro Point Pro Ltd (MPP)
    • Official K&S vendor
  • PECO
  • SPT
    • 4 SPT Wire Bonder Capillary Ultra Fine Pitch Interconnect ap PI-19045-231F-ZP34T
      • Ordered
  • Toto Ltd

References

 
ks/4124.1524710375.txt.gz · Last modified: 2018/04/26 02:39 by mcmaster
 
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