User Tools

Site Tools


alliedhightech:start

This is an old revision of the document!


Polishing website

Country: USA

They make some nice machines. I regret not buying one that was on eBay

McMaster notes

2021-04-21

  • Goal: set RP2-B0 in wax on Allied sample holder
  • RP2-B0
    • Decapped 2x “live” from photo shoot to bare die
    • Around 277 um thick. Later measurement 281 um
  • Sacrificial dies
    • Samsung k4h560438e-tcb0
    • 324 um
  • Area
    • Samsung: 5.3 x 11.1 = 58.8 mm2
    • RPI: maybe 4 mm2
    • Net: maybe 60 mm2
  • Etchant: 20% w/v KOH in water
  • Etch
    • Etch 1
      • 25 min @ 177F hotplate
      • 306 um
    • Etch 2
    • 30 min?
      • raised temp?
      • 297, 302 um
      • High spots forming (was warned might be uneven at this conc)
    • Etch 3
      • Now hotplate at 220F
      • 286 um, 291 um
      • 14 um in 30 min
      • (286 - 277) * 2 = 18 more min?
      • Lots of metal flaking off
    • Etch 4
      • 20 min
      • Ultrasound. Lots of stuff flaked off
      • Didn't note final thickness…
  • Check all dies for thickness before mounting
    • Not all started at exactly the same time, although was close
  • Order replacement lapping gauge
    • 543-452B, ID-C125EB
      • 1 um resolution
      • 25 mm travel
      • Long
      • Flat carbide tip. Will need to switch to new unit
    • Skips
    • Can't modify spares to be long enough
    • One that might work I can't get to power up. Completely broken?
  • Set in wax
    • 0.4 mm gap in area(s). Not ideal but may still work

2021-04-23

Goal: try lapping

Inventory:

  • 2x MultiPrep systems w/ arm
    • Both were surplus / in bad condition
    • One is more “ready to go”
  • Lots of lapping disks
  • Is my old colloidial silica still good?

TODO:

  • Level head
  • Review Allied reccomendations

Parallel polishing

70-1218 might also be suitable

MultiPrep system

AFAIK this is the only line they make suitable for parallel polishing

Machines:

  • 15-2000 MultiPrep System
    • 10-1000 TechPrep machine
    • MultiPrep head

Fixtures

  • 15-1020: Parallel Polishing Fixture, Stainless Steel, 2.25“ Diameter
  • 15-1020-80: Parallel Polishing Fixture, Stainless Steel, 3” Diameter
  • 15-1020-100: Parallel Polishing Fixture, Stainless Steel, 4“ Diameter

Lapping machines

Image Model Description Platen Platen
diameter
Power Size class Polish method Notes

Source
5-2000 MetPrep 3 1 8” 115VV Benchtop Simple platen “METPREP 3 8” GRINDER/POLISHER, 115 V 50/60 Hz 1 Phase. Includes: #5-2005 Platen, 8“ Aluminum, Splash Ring and Platen Cover”


Source
5-2200 M-Prep 5 1 8“ 100-240V Benchtop Simple platen “M-PREP 5 8” GRINDER/POLISHER 100-240 V 50/60 Hz 1 Phase. Includes: Splash Ring and Platen Cover. Platens Sold Separately.”
5.jpg
9.jpg
[ebay 251663218367]
5-2600 MetPrep 3 1 8“ 100-240V Benchtop
Simple platen

Arm option


From AHT: “METPREP 3 GRINDER/POLISHER, 8” w/ PH-3 POWER HEAD, 100-240 V 50/60 Hz 1 Phase. Includes: Splash Ring and Platen Cover”

“LABORATORY GRINDER POLISHER AP3 POWER HEAD”. In negotiation to try to purchase this unit

5-2700: glove-box option
ASCII
Source
5-2700 METPREP 3 1 8“ 100-240V Benchtop
Simple platen

Arm option


From AHT: “METPREP 3 GRINDER/POLISHER, 8” w/ PH-3 POWER HEAD, 100-240 V 50/60 Hz 1 Phase. Includes: Splash Ring and Platen Cover”

“LABORATORY GRINDER POLISHER AP3 POWER HEAD”. In negotiation to try to purchase this unit

5-2700: glove-box option


Source
5-6200 MetPrep 4 1 10, 12“ 100-240V Benchtop Simple platen “M-PREP 6 10/12” GRINDER/POLISHER 100-240 V 50/60 Hz 1 Phase. Includes: Splash Ring and Platen Cover. Platens Sold Separately.”
ASCII
Source

5-6510

5-6510-230
MetPrep 4 1 10“ 115V
Simple platen

Arm option

“METPREP 4 GRINDER/POLISHER, 10” w/ PH-4 POWER HEAD, 115 V 50/60 Hz 1 Phase. Includes: #5-6010 Platen, 10” Aluminum, Splash Ring and Platen Cover“

-230: 200 V 50/60 Hz 1 Phase
ASCII
Source

5-6610

5-6610-230
MetPrep 4 1 10” 115V
Simple platen

Arm option

“METPREP 4 GRINDER/POLISHER 10” w/PH-6 POWER HEAD, 115 V 50/60 Hz 1 Phase. Includes: #5-6010 Platen, 10“ Aluminum, Splash Ring and Platen Cover”

-230: 200 V 50/60 Hz 1 Phase
ASCII
Source

5-6512

5-6512-230
MetPrep 4 1 12“ 115V
Simple platen

Arm option

“METPREP 4 GRINDER/POLISHER, 12” w/PH-4 POWER HEAD, 115 V 50/60 Hz 1 Phase. Includes #5-6005 Platen, 12” Aluminum, Splash Ring and Platen Cover“

-230: 200 V 50/60 Hz 1 Phase
ASCII
Source

5-6612

5-6612-230
MetPrep 4 1 12” 115V
Simple platen

Arm option

“METPREP 4 GRINDER/POLISHER, 12” w/PH-6 POWER HEAD, 115 V 50/60 Hz 1 Phase. Includes #5-6005 Platen, 12“ Aluminum, Splash Ring and Platen Cover”

-230: 200 V 50/60 Hz 1 Phase

Source
5-7600 TwinPrep 5 2 8, 10“ 115/230V
Simple platen

“TWINPREP 5 8”/10” GRINDER/POLISHER 115/230 V 50/60 Hz 1 Phase Includes: Splash Ring and Platen Cover. Platens Sold Separately.“

Source

5-9508

5-9508-230
DualPrep 3 2 8” 115, 230V
Simple platen

Arm option

“DUALPREP 3 GRINDER/POLISHER, 8” w/PH-3 POWER HEAD, 115 V 50/60 Hz 1 Phase. Includes: (2) #5-2005 Platen, 8“ Aluminum, Splash Rings and Platen Covers”

-230: 230V version

Source

5-9510

5-9510-230
DualPrep 3 2 10“ 115, 230V
Simple platen

Arm option

“DUALPREP 3 GRINDER/POLISHER, 10” w/PH-4 POWER HEAD, 115 V 50/60 Hz 1 Phase. Includes: (2) #5-6010 Platen, 10” Aluminum, Splash Rings and Platen Covers“

-230: 230V version

Source

5-9610

5-9610-230
DualPrep 3 2 10” 115, 230V
Simple platen

Arm option

“DUALPREP 3 GRINDER/POLISHER, 10” w/PH-6 POWER HEAD, 115 V 50/60 Hz 1 Phase. Includes: (2) #5-6010 Platen, 10“ Aluminum, Splash Rings and Platen Covers”

-230: 230V version



[eBay outback6 291067759225]
10-1000 TechPrep 1 Benchtop
Simple platen

Arm option

NOTE: arm is optional. Most units on surplus market do not have it

“WAFER POLISHER”

Source

15-2000-12

15-2000-12-230
1 12“ 115, 230V
Simple platen

Arm option

“MULTIPREP 12” POLISHING SYSTEM, 115 V 50/60 Hz 1 Phase. Includes: #10-1010 Platen, 12” Aluminum, #15-1030 Dial Indicator Calibration Kit, #15-1020 Parallel Polishing Fixture, Accessory Case (fixtures sold separately)“

-230: 230V

Source

15-2000-GI

15-2000-GI-230
1 8” 115, 230V
Simple platen

Arm option


“MULTIPREP 8” POLISHING SYSTEM with Gear-Driven Spindle, 115 V 50/60 Hz 1 Phase. Includes: #10-1005 Platen, 8“ Aluminum, #15-1030 Dial Indicator Calibration Kit, #15-1020 Parallel Polishing Fixture, #50-30076 Diamond Lapping Film Assortment Pack, 8” Disc, (2) #50-05518 Rubber Squeegees, #90-150-350 Red Final C Polishing Cloth, 8“ (Pk/5), #180-25015 Colloidal Silica Suspension, 0.04 Micron, Non-Stick/Rinsable, 16 oz. (480 mL), Accessory Case (fixtures sold separately)”

-230: 230V

One in MRI at RPI

2.jpg
4.jpg
Above: [eBay 320891999144] 0.jpg
Above: [eBay 160956846235]
30-2100 M-Prep 1
115V

200W

Simple platen

Arm option
600 RPM max. Whats the big lump? does it support an arm?
0.jpg
[eBay buyhitek 271135641774]
30-9000 Dual Prep 2 2 115V Benchtop
Simple platen

Arm option

Source

40-5000

40-5000-230
1 8“ 115, 230V
Simple platen

Arm option

“OPTIPREP POLISHING SYSTEM, 115 V 50/60 Hz 1 Phase. Includes: #10-1005 Platen, 8” Aluminum, #15-1030 Dial Indicator Calibration Kit, #50-30076 Diamond Lapping Film Assortment Pack, 8” Disc, #50-05518 Rubber Squeegee, #90-150-350 Red Final C Polishing Cloth, 8“ (Pk/5), #180-20015 Colloidal Silica Suspension, 0.05 Micron, 16 oz. and Accessory Case (fixtures sold separately)”

40-5000-230: 230V version

1.jpg
Above: [eBay 130819201290]
0.jpg
Above: [eBay 310744003247]
70-1202 1 Benchtop Simple platen “Single Platen Calibrated Polishing Machine”
70-1206 Dual platen calibrated polishing machine 2 Benchtop
3.jpg
2.jpg
[eBay 251218526825]
70-1218 1 Benchtop
Simple platen

Arm option

Lapping accessories

Image Model Description For polisher Notes
5-2005 Platen MetPrep 3
DualPrep 3
MetPrep 3
M-Prep 5
Aluminum Platen, 8“ (203 mm)
5-2005M Platen MetPrep 3
DualPrep 3
MetPrep 3
M-Prep 5
Magnetic Platen, 8” (203 mm)
5-3301 Sample holder
MetPrep 3

MetPrep 4
DualPrep 3
Sample Holder, Blank with Heating Stage, 140 mm
5-3330 Sample holder
MetPrep 3

MetPrep 4
DualPrep 3
Sample Holder, (6) 25 mm - 1¼“ Samples, Teardrop Central Force
5-3340 Sample holder
MetPrep 3

MetPrep 4
DualPrep 3
Sample Holder, (5) 25 mm - 40 mm Samples, Teardrop Central Force
5-3345 Sample holder
MetPrep 3

MetPrep 4
DualPrep 3
Sample Holder, (3) 25 mm - 40 mm Samples, Teardrop Central Force
5-3361 Sample holder
MetPrep 3

MetPrep 4
DualPrep 3
Sample Holder, (6) 25 mm - 1¼” Samples, Dual-Cavity Central Force
5-3380 Fixture
MetPrep 3

MetPrep 4
DualPrep 3
Sample Loading Fixture for 5-33XX Series Holders
5-3401 Sample holder MetPrep 4
DualPrep 3
Sample Holder, Blank with Heating Stage, 160 mm
5-3435 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (6) 25 mm - 1½“ Samples, Teardrop Central Force
5-3440 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (3) 25 mm - 2” Samples, Teardrop Central Force
5-3445 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (9) 25 mm - 1¼“ Samples, Teardrop Central Force
5-3460 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (8) 25 mm - 1¼” Samples, Dual-Cavity Central Force
5-3461 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (6) 30 mm - 40 mm Samples, Dual Cavity Central Force
5-3465 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (3) Position Clamp Style 1¼“ x 2” (32 x 50 mm) Pocket for Central Force
5-3490 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (5) 1.2“ x 2.1” (30 x 53 mm) Rectangles Central Force
5-3491 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (3) 1.6“ x 2.7” (40 x 68 mm) Rectangles Central Force
5-3494 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (3) 2“ x 2” (51 x 51 mm) Squares Central Force
5-3480 Fixture MetPrep 4
DualPrep 3
Sample Loading Fixture for 5-34XX Series Holders
5-3601 Sample holder MetPrep 4 Sample Holder, Blank with Heating Stage, 200 mm
5-3605 Sample holder MetPrep 4 Sample Holder, (12) 25 mm - 1¼“ Samples, Dual-Cavity Central Force
5-3635 Sample holder MetPrep 4 Sample Holder, (6) 25 mm - 2” Samples, Teardrop Central Force
5-3650 Sample holder MetPrep 4 Sample Holder, (3) 2.1“ x 3.7” (53 mm x 94 mm) Rectangles Central Force
5-3661 Sample holder MetPrep 4 Sample Holder, (8) 30 mm - 40 mm Samples, Dual-Cavity Central Force
5-3662 Sample holder MetPrep 4 Sample Holder, (6) 1½“ - 2” Samples, Dual-Cavity Central Force
5-3680 Sample holder MetPrep 4 Sample Loading Fixture for 5-36XX Series Holders
5-3735 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (4) 1“ (25 mm) Mounts, Individual Force
5-3740 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (4) 30 mm Mounts, Individual Force
5-3745 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (4) 1¼” (32 mm) Mounts, Individual Force
5-3750 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (4) 1½“ (38 mm) Mounts, Individual Force
5-3755 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (4) 40 mm Mounts, Individual Force
5-3760 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (4) 50 mm Mounts, Individual Force
5-3765 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (4) 2” (51 mm) Mounts, Individual Force
5-3835 Sample holder MetPrep 3
DualPrep 3
Sample Holder, (3) 1“ (25 mm) Mounts, Individual Force
5-3840 Sample holder MetPrep 3
DualPrep 3
Sample Holder, (3) 30 mm Mounts, Individual Force
5-3845 Sample holder MetPrep 3
DualPrep 3
Sample Holder, (3) 1¼” (32 mm) Mounts, Individual Force
5-3850 Sample holder MetPrep 3
DualPrep 3
Sample Holder, (3) 1½“ (38 mm) Mounts, Individual Force
5-3855 Sample holder MetPrep 3
DualPrep 3
Sample Holder, (3) 40 mm Mounts, Individual Force
5-3860 Sample holder MetPrep 3
DualPrep 3
Sample Holder, (3) 50 mm Mounts, Individual Force
5-3865 Sample holder MetPrep 3
DualPrep 3
Sample Holder, (3) 2” Mounts, Individual Force
5-3935 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (6) 1“ (25 mm) Mounts, Individual Force
5-3940 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (6) 30 mm Mounts, Individual Force
5-3945 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (6) 1¼” (32 mm) Mounts, Individual Force
5-3950 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (6) 1½“ (38 mm) Mounts, Individual Force
5-3955 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (6) 40 mm Mounts, Individual Force
5-3960 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (6) 50 mm Mounts, Individual Force
5-3965 Sample holder MetPrep 4
DualPrep 3
Sample Holder, (6) 2” (51 mm) Mounts, Individual Force
5-6005 Platen MetPrep 4
M-Prep 6
Aluminum Platen, 12“ (300 mm)
5-6005M Platen MetPrep 4
M-Prep 6
Magnetic Platen, 12” (300 mm)
5-6010 Platen MetPrep 4
DualPrep 3
M-Prep 6
Aluminum Platen, 10“ (250 mm)
5-6010M Platen MetPrep 4
DualPrep 3
5-6010M
Magnetic Platen, 10” (250 mm)

Source
5-7100 Dispenser
Generic

MetPrep 3
MetPrep 4
DualPrep 3
MultiPrep
AD-5 FLUID DISPENSER, 100-240 V 50/60 Hz 1 Phase Includes: (5) 500 mL HDPE Dispensing Bottles
5-8100 Cabinet Generic Platen Storage Cabinet for Platens, Discs or Cloths up to 12“ Diameter
5-8105 Aluminum Tray/Shelf Generic
10-1005 Platen, 8” MultiPrep 8“ Precision Aluminum Platen, 8” (203 mm)
10-1005M Platen, 8“ MultiPrep 8” Precision Magnetic Platen, 8“ (203 mm)
10-1010 Platen, 12” MultiPrep 12“ Precision Aluminum Platen, 12” (300 mm)
10-1010M Platen, 12“ MultiPrep 12” Precision Magnetic Aluminum Platen, 12“ (300 mm),
15-1005 Cam-Lock Adapter MultiPrep 8”
MultiPrep 12“
For #15-1010, #15-1010-RE, #15-1013
15-1010 Paddle MultiPrep 8”
MultiPrep 12“
Cross-Sectioning Paddle with Removable 3.1 mm SEM
15-1010-RE Paddle MultiPrep 8”
MultiPrep 12“

Cross-Sectioning Paddle with Reference Edge for

#15-1005, #69-50000, #69-41000, #69-41005
15-1013 Paddle MultiPrep 8”
MultiPrep 12“
TEM Wedge/FIB Thinning Paddle with 5.3 mm W x 3.5 mm D Pyrex® Insert
15-1014 Fixture MultiPrep 8”
MultiPrep 12“
TEM Wedge/FIB Fixture Body and Pk/4 #69-40015 Pyrex® Inserts
15-1018 Fixture MultiPrep 8”
MultiPrep 12“
SIMS/TEM Thinning Fixture with 0.5” Dia. x ~ 0.4” H Pyrex® insert
15-1020 Fixture MultiPrep 8”
MultiPrep 12“
Parallel Polishing Fixture, Stainless Steel, 2.25” Diameter
15-1020-80 Fixture MultiPrep 8“
MultiPrep 12”
Parallel Polishing Fixture, Stainless Steel, 3“ Diameter
15-1020-100 Fixture MultiPrep 8”
MultiPrep 12“
Parallel Polishing Fixture, Stainless Steel, 4” Diameter
15-1025 Fixture MultiPrep 8“
MultiPrep 12”
Teardrop Fixture 40 mm Mount Capacity
15-1035 Fixture MultiPrep 8“
MultiPrep 12”

Weight Kit including: (1) 200 and (1) 100 gram Barrel Weights, (1) 200, (1) 100,

and (1) 50 Gram Slotted Weights and (1) Holding Rod
15-1045 Fixture MultiPrep 8“
MultiPrep 12”
Multipurpose Fixture, 2.00“ W x 1.00” H x 0.75“ D Pocket
15-1046 Fixture MultiPrep 8”
MultiPrep 12“
Multipurpose Fixture, 45° Diagonal Orientation, 2.00” W x 1.00“ H x 0.80” D Pocket
15-1047 Fixture MultiPrep 8“
MultiPrep 12”
Multipurpose Fixture, 1.00“ W x 0.40” H x 0.45“ D Pocket
15-1048 Fixture MultiPrep 8”
MultiPrep 12“
Multipurpose Fixture, 45° Diagonal Orientation, 1.0” W x 0.4“ H x 0.5” D Pocket
15-1050 Cross-Sectioning Paddle MultiPrep 8“
MultiPrep 12”
Clamp Style with 0.63“ W x 0.10” H x 0.25“ D Pocket
15-1051 Cross-Sectioning Paddle MultiPrep 8”
MultiPrep 12“
Clamp Style, Diagonal Orientation
69-10030 Plate MetPrep 3 Glass Support Plate, Plain, 8”
90-208300 Magnetic Base MetPrep 3
DualPrep 3
8“ (203 mm), with Adhesive Backing
90-208302 Magnetic Base MetPrep 4
DualPrep 3
10” (250 mm), with Adhesive Backing
90-208305 Magnetic Base MetPrep 4 , 12“ (300 mm), with Adhesive Backing
120-30015 Indicator MultiPrep 8”
MultiPrep 12“
Digital Indicator Measurement System, with Granite Stand
125-10011 Paper Holding Band MetPrep 3
DualPrep 3
MetPrep 3
M-Prep 5
8” Platen
125-10012 Paper Holding Band MetPrep 4
DualPrep 3
M-Prep 6
10“ Platen
125-10013 Paper Holding Band MetPrep 4
M-Prep 6
12” Platen
PH-3 Arm
DualPrep 3

MetPrep 3

MetPrep 3 hot

0-150 RPM (10 RPM increments)

1/4 HP (190 W) motor
PH-4 Arm DualPrep 3
PH-6 Arm DualPrep 3


alliedhightech/start.1619198942.txt.gz · Last modified: 2021/04/23 17:29 by mcmaster