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mcmaster:lapping [2015/09/26 21:12] mcmastermcmaster:lapping [2015/09/26 21:39] (current) mcmaster
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   * Kimwipe: 0.056 mm   * Kimwipe: 0.056 mm
     * Must be < stencil thickness     * Must be < stencil thickness
 +
 +Lapping jig stencil holder?
 +  * Should the stencil itself by held by a retention ring that slides up and down?
 +  * For now just lightly wax it on
 +    * How much height will this add?
 +    * Propose make slightly larger than sample holder and wax along top edge
 +
 +Stencil cutting holder
 +  * Hold stencil in place on milling machine
 +  * Lapping surface 2" => 50.8 mm diameter
 +    * 50.6 mm measured
 +  * Lapping jig cavity: 57.1 mm
 +  * Lapping stencil target diameter: 54 mm
 +    * Add 1.5 mm to each side w/ 1.5 mm clearance
 +  * Support at least entire cavity size + 1/8" endmill => 57.1 + 1/8 * 25.4 = 60.3 mm
 +  * Add some good clearance so I don't mill the jig: 5 mm each side => 70 mm total ID => 2.75"
 +  * 0.5" each side => 3.75" Al square stock
 +  * 1.5" from sherline t-slot to slot
 +    * 10-32 (0.1900") close fit => #9 drill (0.1960")
  
  
mcmaster/lapping.1443301957.txt.gz · Last modified: 2015/09/26 21:12 by mcmaster