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| ks:4124 [2018/03/25 04:11] – mcmaster | ks:4124 [2018/04/30 04:53] – mcmaster | ||
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| Specs | Specs | ||
| * Wire | * Wire | ||
| - | * Spec sheet 1 | ||
| * Gold 0.7 to 3.0 mils (17 to 75 um) | * Gold 0.7 to 3.0 mils (17 to 75 um) | ||
| - | * Spec sheet 2 | ||
| - | * Gold 0.5 to 3.0 mils (12 to 75 um) | ||
| - | * Aluminum 1.0 to 3.0 mils (25 to 75 um) | ||
| * Spool: TC-3 2" (50.8 mm) diameter, single flange | * Spool: TC-3 2" (50.8 mm) diameter, single flange | ||
| * EFO: 1200 VDC, adjustable | * EFO: 1200 VDC, adjustable | ||
| Line 26: | Line 22: | ||
| 2018-03-15: both units have arrive. FabExchange unit unfortunately in much worse condition than I thought based on the pictures. For example, the inside electronics have been stripped out, and really the unit is just mostly taped together and missing a lot of screws. Its also missing drive belts and misc other covers. Fortunately the eBay unit, although has some missing paint and a little rust, is otherwise in pretty good condition. Preliminary tests indicate that it likely works | 2018-03-15: both units have arrive. FabExchange unit unfortunately in much worse condition than I thought based on the pictures. For example, the inside electronics have been stripped out, and really the unit is just mostly taped together and missing a lot of screws. Its also missing drive belts and misc other covers. Fortunately the eBay unit, although has some missing paint and a little rust, is otherwise in pretty good condition. Preliminary tests indicate that it likely works | ||
| + | 2018-03-25: contacted K&S, was told: " | ||
| + | |||
| + | |||
| + | ====== Calibration ====== | ||
| + | |||
| + | < | ||
| + | 4124 adjustments | ||
| + | Clamp solenoid | ||
| + | Section 6.1.5 | ||
| + | Reccomended: | ||
| + | 5 - 7 mil acceptable for 1-3 mil wire | ||
| + | Must be changed when loading different size wire | ||
| + | Use force gauge (scale?) | ||
| + | Adjust force with nut on right | ||
| + | Adjust distance with set screws on left | ||
| + | Bond force | ||
| + | Section 6.1.6 | ||
| + | Use force gauge (scale) | ||
| + | Search height | ||
| + | Section 6.1.8 | ||
| + | Set to 5 mil | ||
| + | Adjust search dial while chessman held down | ||
| + | EFO electrode adjustment | ||
| + | Section 6.1.11 | ||
| + | Figure 3-8 on page 20 has items labeled | ||
| + | EFO vertical | ||
| + | 1 mil wire => 30-30 mils below capillary | ||
| + | Greater gap => smaller wire | ||
| + | To adjust: loosen knurled knob | ||
| + | EFO horizontal | ||
| + | 4 mm to left of capillary tip | ||
| + | Loosen solenoid clamping screw | ||
| + | SHCS allen key: 77 mil | ||
| + | EFO overtravel | ||
| + | 50-60 mil beyond capillary tip | ||
| + | Loosen solenoid ring set screws | ||
| + | SS allen key: 34 mil | ||
| + | Capillary adjustment | ||
| + | SHCS allen key: ? couldn' | ||
| + | diameter: 1.47 mm | ||
| + | thread: 1.25 / 4 = 0.3125 mm | ||
| + | Capillary diameter: 1/16" | ||
| + | Allen key inserted for alignment: 56 mil | ||
| + | 63 mil diagonol vs 1/16" => 63 mil | ||
| + | Wire loading | ||
| + | 6.1.10 | ||
| + | First o-ring 3/8" from flared side of funnel | ||
| + | </ | ||
| + | |||
| + | 150C workholder | ||
| + | |||
| + | ====== Connectors ====== | ||
| + | |||
| + | ===== P14 ===== | ||
| + | |||
| + | Label: TEST | ||
| + | |||
| + | Suspect has serial port somewhere on it | ||
| + | |||
| + | ^ # ^ Color ^ Function | ||
| + | | 1 | | | 9.3.5\\ Set MOTOR switch ON and check for less than 6 Vdc\\ DMM: -150 mV | | ||
| + | | 2 | | | DMM: 0.65V | | ||
| + | | 3 | | | DMM: -85mV | | ||
| + | | 4 | | | 9.27.5 in Manual Z does not function properly\\ 6.1.18.5 in 6.1.18 Z-LVDT ADJUSTMENT\\ +7.6 V Z up (" | ||
| + | | 5 | | | 9.3.4\\ With MOTOR switch OFF, rotate cam until LED 1 (RESET) lights up on logic\\ board. Check for 7 Vdc\\ DMM: 5V | | ||
| + | | 6 | | | 9.3.2\\ 18 V ptp, 2.5 kHz sine wave\\ DMM: -15V | | ||
| + | | 7 | | | DMM: 0V | | ||
| + | | 8 | | | DMM 15V | | ||
| + | |||
| + | ====== PCB ====== | ||
| + | |||
| + | The PCB in the schematic does not match my unit | ||
| + | |||
| + | Manual: parts table lists as 4124-4100-0 Logic Board Ass’y, image layout shows the same thing | ||
| + | |||
| + | Unit: 04125-4210-000-01 | ||
| ====== mcmaster eBay ====== | ====== mcmaster eBay ====== | ||
| Line 115: | Line 187: | ||
| ====== Wire ====== | ====== Wire ====== | ||
| - | I have the following wires ordered: | + | [[bonding: |
| - | * 2x CFW California Fine Wire 1% Si Al Silicon Aluminum Bonding Wire 50ft 0.001 NOS | + | |
| - | * Wire itself is compatible to machine, but is on a small spool | + | |
| - | * 1x KULICKE & SOFFA BONDING WIRE ALW-295M. 4 ROLLS-1080FT. | + | |
| - | * Price is quite low (per foot) and is on the right spool type | + | |
| - | * Diameter is unknown | + | |
| - | * 1x Topline 1.0 mil Au, 300' | + | |
| - | * Bought new | + | |
| - | * Correct spool size | + | |
| - | * Cost $ total, although actually comparable to the CFW per foot | + | |
| - | + | ||
| - | "bonding | + | |
| - | + | ||
| - | Note: a lot of surplus wire seems to be ribbon rather than round wire. I'm avoiding these. Where are these used? | + | |
| - | + | ||
| - | Vendors: | + | |
| - | * CFW California Fine Wire | + | |
| - | * CFW California Fine Wire 1% Si Al Silicon Aluminum Bonding Wire 50ft 0.001 NOS | + | |
| - | * Ordered | + | |
| - | * Heraeus | + | |
| - | * Aluminum Wire 5 mil - 500ft - Orthodyne K&S Bonder | + | |
| - | * Leico /Sigmund | + | |
| - | * Leico /Sigmund 1% Si Al Silicon Aluminum Bonding Wire 100ft (4x25 per spool) NOS | + | |
| - | * SECON METALS | + | |
| - | * GOLD WIRE SECON METALS 100FT on a Spool in a box HMS-22-1681-TIPE1 AIRBON NEW | + | |
| - | * Sigmund | + | |
| - | * Sigmund 1% Mg Al Magnesium Aluminium Alloy Hookup Bonding Wire 80ft .001 NOS | + | |
| - | * Sigmund Cohn | + | |
| - | * Sigmund Cohn .003 ~40 AWG 99.99% Gold (au) Wire 150' Spool. | + | |
| - | * Sigmund Cohn Wire Gold on Rodar 8030005-1 Rev C 2092FT .003" Micro Acid Au | + | |
| - | * Rodar™ is an alloy used for sealing into glass, with an expansion curve comparable to glass. It’s an iron, cobalt, nickel alloy | + | |
| - | * Topline: http:// | + | |
| - | * Distributor of engineering sized wire orders | + | |
| ====== Capillary ====== | ====== Capillary ====== | ||